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    廢舊風力發電機葉片資源化利用研究進展

    張柏林 張生楊 鄔博宇 劉波 張深根

    張柏林, 張生楊, 鄔博宇, 劉波, 張深根. 廢舊風力發電機葉片資源化利用研究進展[J]. 工程科學學報. doi: 10.13374/j.issn2095-9389.2022.10.10.002
    引用本文: 張柏林, 張生楊, 鄔博宇, 劉波, 張深根. 廢舊風力發電機葉片資源化利用研究進展[J]. 工程科學學報. doi: 10.13374/j.issn2095-9389.2022.10.10.002
    ZHANG Bolin, ZHANG Shengyang, WU Boyu, LIU Bo, ZHANG Shengen. Progress in resource utilization of waste wind turbine blades[J]. Chinese Journal of Engineering. doi: 10.13374/j.issn2095-9389.2022.10.10.002
    Citation: ZHANG Bolin, ZHANG Shengyang, WU Boyu, LIU Bo, ZHANG Shengen. Progress in resource utilization of waste wind turbine blades[J]. Chinese Journal of Engineering. doi: 10.13374/j.issn2095-9389.2022.10.10.002

    廢舊風力發電機葉片資源化利用研究進展

    doi: 10.13374/j.issn2095-9389.2022.10.10.002
    基金項目: 國家重點研發計劃資助項目(2021YFC1910504);國家自然科學基金資助項目(52204414);中央高校基本科研業務費資助項目(FRF-TP-20-097A1Z);佛山市人民政府科技創新專項資金資助項目(BK22BE001);北京科技大學順德創新學院博士后科研資助項目(2020BH012)
    詳細信息
      通訊作者:

      E-mail: zhangshengen@mater.ustb.edu.cn

    • 中圖分類號: X705

    Progress in resource utilization of waste wind turbine blades

    More Information
    • 摘要: 風能的規模化利用是構建現代能源體系的關鍵,是保障國家能源安全,力爭如期實現碳達峰、碳中和的內在要求. 我國風電裝機容量持續攀升,早期風電機組陸續面臨報廢. 廢舊風電葉片的資源化利用面臨拆解難、降解難等多重難題,亟需探索綠色高值化、具有規模消納能力的資源化技術路線,支撐風電產業綠色可持續發展. 本文分析了我國風電產業發展概況和風電機組報廢量的增長趨勢,概括了廢舊葉片資源化利用的主要技術途徑,重點介紹了纖維增強復合材料的機械法、熱法和化學法回收利用,以及廢舊葉片在混凝土等建筑材料中的應用和葉片整體結構性利用等資源化利用技術方案,并對比分析了各類技術方案的優缺點,為廢舊風電葉片的資源化利用研究方向提供參考.

       

    • 圖  1  2011~2022年我國風電裝機容量及發電量[14?15]

      Figure  1.  Installed wind power capacity and generation in China in 2011–2022[14?15]

      圖  2  典型風電葉片結構和主要材料[21]

      Figure  2.  Typical wind turbine blade structure and material[21]

      圖  3  不同回收方法的技術成熟度對比分析[24]

      Figure  3.  Technology readiness levels of the different recycling methods[24]

      圖  4  拉伸試樣制備過程及玻璃纖維的SEM圖像. (a)風電葉片;(b)機械破碎研磨;(c)篩分;(d)長絲擠出;(e) 3D打印拉伸試樣;(f) ASTM D638 type 1拉伸試樣;(g)原生纖維;(h)研磨回收的纖維;(i)研磨后經熱處理的纖維(紅色圓圈中為環氧樹脂顆粒)[17]

      Figure  4.  Processing scheme and scanning electron microscopy images of the fibers: (a) wind turbine blade; (b) mechanical grinding; (c) sieving; (d) filament extrusion; (e) three-dimensional printing of the specimens; (f) ASTM D638 type 1 (final product); (g) virgin fibers; (h) ground fibers; (i) pyrolyzed fibers. Red circles indicate epoxy particles that contribute to surface roughness on ground fibers[17]

      圖  5  二次擠壓工藝制備3D打印復合長絲過程.(a)篩分后的玻璃纖維;(b)聚乳酸顆粒;(c)雙螺桿擠出機的擠出過程;(d)玻璃纖維增強顆粒;(e)單螺桿長絲擠出機;(f)回收的玻璃纖維增強長絲和復合拉伸試樣[30]

      Figure  5.  Double extrusion process for obtaining composite ?laments by three-dimensional printing: (a) last grade of the recyclate; (b) polylactic acid pellets; (c) palletization process with a twin-screw extruder; (d) glass ?ber reinforced pellets; (e) single screw ?lament extruder; (f) recycled glass ?ber reinforced ?laments and composite tensile test specimens[30]

      圖  6  (a) PVC材料和(b)添加5%回收纖維的PVC材料低溫斷裂斷面的SEM圖像[34]

      Figure  6.  Scanning electron microscopy images of cryogenic fracture of (a) polyvinyl chloride (PVC) and (b) PVC/5% glass fiber with carbon deposit composite[34]

      圖  7  廢舊風電葉片化學溶解示意圖及其溶解產物[35]

      Figure  7.  Flow diagram of solvolysis of wind turbine blade glass fiber reinforced polymer (GFRP) and the resulting product fractions of degradation in subcritical water[35]

      圖  8  不同葉片骨料形狀的混凝土. (a)圓柱體; (b)立方體; (c)長條; (d)不同等級的顆粒[40]

      Figure  8.  Recycled fiber reinforced polymer (FRP)-aggregate concrete with different FRP-aggregate shapes: (a) cylinder; (b) cube; (c) needle-shaped particles; (d) particles with gradation[40]

      圖  9  由飛灰、河沙與廢舊葉片碎料制備的地質聚合物樣品. (a)添加5%;(b)添加15%;(c)添加30%[46]

      Figure  9.  Geopolymer samples based on ?y ash and river sand with the fractional addition of waste wind turbine blades: (a) 5% fraction; (b) 15% fraction; (c) 30% fraction[46]

      圖  10  注重結構性再用的風電葉片設計過程[48]

      Figure  10.  Blades with different structural reuse aspects[48]

      圖  11  自行車和行人橋梁的結構設計示意圖[50]

      Figure  11.  Design of the bicycle and pedestrian bridge concept[50]. Copyright 2022, IOP Publishing

      圖  12  廢舊葉片在游樂園的應用

      Figure  12.  Reuse of wind turbine blades in a playground (Photo: Dennis Gusto Photography)

      圖  13  廢舊葉片改造的經濟適用房屋示意圖[53]

      Figure  13.  Retrofitted affordable housing concept[53]. Copyright 2017, Bank et al.

      表  1  我國風電機組預計退役情況及葉片報廢量[22]

      Table  1.   Estimated retired wind generators and turbine blades in China[22]

      Retirement peaksPeriodEstimated retired capacity/GWEstimated retired blades/Mt
      First peak2025–2030440.44–0.66
      Second peak2031–20351001.00–1.50
      Third peak2036–20401181.18–1.77
      下載: 導出CSV

      表  2  廢舊葉片纖維增強復合材料不同回收方法的優劣勢[37,39]

      Table  2.   Advantages and disadvantages of different recycling processes for fiber-reinforced composites obtained from waste wind turbine blades[37,39]

      Recycling process Description Advantages Disadvantages Energy consumption
      Mechanical The composite is broken down by shredding, crushing, milling, or other similar processes. The resulting
      material can be separated into resin and ?brous products.
      Simple,
      mature technology
      Fiber length reduction 0.27–3.03 MJ?kg?1
      Thermal
      (Pyrolysis)
      The composite is heated to 450°C–700°C in the absence of oxygen; the polymeric resin is converted into gas or vapor while the fibers remain inert and are later recovered. Fiber length maintenance,
      mature technology
      Fiber mechanical property degradation,
      lose polymer matrix
      3–30 MJ?kg?1
      Chemical
      (Solvolysis)
      The polymeric resin is decomposed into oils by chemical solvents, which separate the fibers for collection. Fiber length and mechanical property maintenance,
      Recover polymer matrix
      Expensive to separate solvents,
      volatile solvent required
      63–91 MJ?kg?1
      下載: 導出CSV
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    • 收稿日期:  2022-10-10
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