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  • 李源源, 張炯明, 崔衡, 尹延斌, 鄧深, 楊劍洪. IF鋼連鑄開澆工藝對頭坯潔凈度影響的研究[J]. 工程科學學報, 2023, 45(6): 899-906. DOI: 10.13374/j.issn2095-9389.2022.04.15.001
    引用本文: 李源源, 張炯明, 崔衡, 尹延斌, 鄧深, 楊劍洪. IF鋼連鑄開澆工藝對頭坯潔凈度影響的研究[J]. 工程科學學報, 2023, 45(6): 899-906. DOI: 10.13374/j.issn2095-9389.2022.04.15.001
    LI Yuan-yuan, ZHANG Jiong-ming, CUI Heng, YIN Yan-bin, DENG Shen, YANG Jian-hong. Effect of casting speed rising on the cleanliness of IF steel slab during the initial casting stage[J]. Chinese Journal of Engineering, 2023, 45(6): 899-906. DOI: 10.13374/j.issn2095-9389.2022.04.15.001
    Citation: LI Yuan-yuan, ZHANG Jiong-ming, CUI Heng, YIN Yan-bin, DENG Shen, YANG Jian-hong. Effect of casting speed rising on the cleanliness of IF steel slab during the initial casting stage[J]. Chinese Journal of Engineering, 2023, 45(6): 899-906. DOI: 10.13374/j.issn2095-9389.2022.04.15.001

    IF鋼連鑄開澆工藝對頭坯潔凈度影響的研究

    Effect of casting speed rising on the cleanliness of IF steel slab during the initial casting stage

    • 摘要: IF鋼連鑄開澆過程頭坯潔凈度水平較低,目前各企業一般將開澆坯作判廢或降級處理,這導致了產品質量不穩定,成材率低等問題。為研究IF鋼非穩態開澆階段連鑄坯的潔凈度水平及優化措施,采用現場取樣、檢測分析及數值模擬計算相結合的方法,分析了IF鋼開澆階段不同拉速變化曲線條件下連鑄坯沿拉坯方向的潔凈度變化規律。通過實驗檢測發現沿拉坯方向頭坯TO、N及顯微夾雜物含量呈現明顯下降趨勢,距離頭坯頭部6 m處 TO含量為13×10?6,接近正常坯水平,距離頭坯頭部7 m處 N含量約為19×10?6,接近正常坯水平,開澆工藝對于連鑄坯TO、N及顯微夾雜物含量影響不大。勻速、前快后慢和前慢后快三種拉速工藝條件下,大型夾雜物在距離頭坯頭部2 m處的質量分數約為0.2 mg?kg?1,但之后均存在不同程度的大型夾雜物數量波動現象,而前快后慢工藝影響范圍最小,在5.5 m后均達到正常水平。通過數值計算同樣發現,前快后慢的提拉速工藝條件下產生的頭坯潔凈度更快地接近正常坯潔凈度水平(約開澆430 s后,對應拉坯5 m)。基于本文研究,提出了一種優化的IF鋼連鑄開澆過程提拉速的工藝方法。

       

      Abstract: During the initial casting stage of the IF steel, the cleanliness of the first slab deteriorates. Steel plants treat the initial casting slabs as waste or demoting products. Moreover, the cleanliness deterioration of initial casting slabs leads to unstable quality and low product yield. In the present study, to investigate the cleanliness of continuous casting slabs and the optimization measures during the initial casting stage of the IF steel, the cleanliness of the initial casting slabs is evaluated by field sampling and experimental analysis. Moreover, the effect of the casting speed rising method on the cleanliness of the IF steel slab during the initial casting stage is investigated. Additionally, numerical simulations are conducted to reveal the level of fluctuations of the molten steel in the mold during the initial casting stage. The results show that the variations in TO, N, and the content of microinclusions in the slab decrease obviously along the casting direction. The contents of TO and N in the slab reach the normal slab level of 6 m (approximately 13×10?6) and 7 m (approximately 19×10?6) away from the dummy bar head, respectively. Nevertheless, the effects of the casting speed rising method on the contents of TO, N, and microinclusions in the initial casting slabs are inapparent during the open casting process. For the three conditions of open casting (different casting speed rising methods), the contents of the macroinclusions in the slab reach the normal slab level of around 2 m (approximately 2 mg/10 kg) away from the dummy bar head, respectively. Subsequently, the fluctuation of the macroinclusion content can be determined. Furthermore, under the condition of “quick-slow” casting speed rising, the fluctuation can be quickly alleviated, and the macroinclusion content normalizes. Numerical simulations reveal that the variations in the fluctuation level of the molten steel at different positions (near the nozzle, a quarter of the width, and near the narrow face) in the mold during the initial casting stage of the three casting speed rising modes are similar. First, the fluctuation level is extremely intense. Then, the fluctuation level gradually weakens for some time. Finally, the fluctuation level of the molten steel at different positions in the mold stabilizes. Additionally, the numerical simulation results reveal that the slab cleanliness can quickly normalize (430 s after initial casting and about 5 m away from the dummy bar head) under the “quick-slow” casting speed rising mode during the initial casting stage.

       

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