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  • 郭亞光, 朱榮, 呂明, 郭明威, 王永威, 周春芳. 紅土鎳礦選擇性還原-熔分制備鎳鐵合金[J]. 工程科學學報, 2014, 36(5): 584-591. DOI: 10.13374/j.issn1001-053x.2014.05.003
    引用本文: 郭亞光, 朱榮, 呂明, 郭明威, 王永威, 周春芳. 紅土鎳礦選擇性還原-熔分制備鎳鐵合金[J]. 工程科學學報, 2014, 36(5): 584-591. DOI: 10.13374/j.issn1001-053x.2014.05.003
    GUO Ya-guang, ZHU Rong, Lü Ming, GUO Ming-wei, WANG Yong-wei, ZHOU Chun-fang. Extraction of a nickel-iron alloy from nickel laterite ore through selective reduction and smelting process[J]. Chinese Journal of Engineering, 2014, 36(5): 584-591. DOI: 10.13374/j.issn1001-053x.2014.05.003
    Citation: GUO Ya-guang, ZHU Rong, Lü Ming, GUO Ming-wei, WANG Yong-wei, ZHOU Chun-fang. Extraction of a nickel-iron alloy from nickel laterite ore through selective reduction and smelting process[J]. Chinese Journal of Engineering, 2014, 36(5): 584-591. DOI: 10.13374/j.issn1001-053x.2014.05.003

    紅土鎳礦選擇性還原-熔分制備鎳鐵合金

    Extraction of a nickel-iron alloy from nickel laterite ore through selective reduction and smelting process

    • 摘要: 以硅鎂型紅土鎳礦為原料,采用金屬化焙燒-熔分工藝,通過正交試驗制備金屬化球團,將所得金屬化球團在1500℃條件下熔融分離30 min提取鎳鐵合金,考察影響因素對實驗結果的影響.結果表明:在選擇性還原制備金屬化球團過程中,對金屬化率的影響程度從大到小的因素依次是C/O摩爾比、焙燒溫度、焙燒時間和堿度;實驗可獲得鎳品位19%的鎳鐵合金;在堿度為0.8-1.2范圍內,S和P分配比隨著堿度的升高而增大.利用X射線衍射和掃描電鏡對金屬化球團及熔融分離出的渣進行微觀分析,發現加入的石灰石與復雜礦相反應可釋放出簡單鎳氧化物和鐵氧化物,促進還原反應的進行,當石灰石不足時,少量鐵以Fe3+的形式存在于鐵金屬化率70%的金屬化球團中.

       

      Abstract: Metallization pellets were prepared from silicon-magnesium-type nickel laterite ore through metallization roasting and smelting process. Orthogonal experiment was carried out to investigate the effect of control parameters on the experimental results. A nickel-iron alloy was extracted from the metallization pellets after 30 min of smelting at 1 500℃. It is shown that C/O molar ratio has prior influence on the selective reduction process, followed by roasting temperature, roasting time and basicity. The nickel grade of the nickel iron alloy can be controlled at 19% in the extraction process by governing the manipulated factors. The sulphur and phosphorus distribution ratio increases when the basicity increases from 0.8 to 1.2. The metallization pellets and slag were microscopically analyzed by X-ray diffraction and scanning electron microscopy. The results show that the added limestone reacts rapidly with the complex ore to produce nickel oxide and iron oxide, and thus, promotes the reduction rate. When the amount of limestone is insufficient, little amount of iron in the form of hematite exists in the metallization pellets which have the metallization rate of 70%.

       

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