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  • 廢舊鋰離子電池低共熔溶劑回收研究進展

    Research Progress on Recovery of Low Eutectic Solvent from Spent Lithium-ion Batteries

    • 摘要: 隨著新能源產業的快速迭代,鋰離子電池(LIBs)已廣泛應用于電動汽車、儲能設備等領域,但受限于滯后回收模式,全球廢舊LIBs年產量已突破百萬噸。廢舊LIBs中含有的鈷、鎳、鋰等稀缺金屬及電解液、粘結劑等有毒成分,若處置不當易造成資源浪費與土壤、水體污染,因此其高效回收再利用已成為保障資源安全、推動“雙碳”目標實現的戰略重點。低共熔溶劑(DESs)作為一類由氫鍵供體與受體按特定比例混合形成的新型綠色溶劑,憑借環境相容性優異、可回收性強、理化性質可調及對正極金屬氧化物溶解能力突出等優勢,逐步替代傳統有毒揮發性溶劑,在廢舊LIBs回收領域展現出顯著實用價值與經濟可行性。本文系統梳理了近年來DESs回收廢舊LIBs的研究現狀,重點闡述了電池正極材料中有價金屬的提取機制及核心機理。同時,深入分析了不同DESs體系的分離原理,厘清其核心浸出機理差異。在此基礎上,進一步探討了當前DESs回收技術面臨的瓶頸問題,最后,對未來高效、綠色、可持續的DESs回收廢舊LIBs技術路徑進行展望,為該領域的后續研究與工程化應用提供重要參考。

       

      Abstract: With the rapid iteration of the new energy industry, lithium-ion batteries (LIBs) have been extensively applied in fields such as electric vehicles and energy storage devices. However, constrained by the lagging recycling modes, the global annual output of spent LIBs has exceeded one million tons. Spent LIBs contain scarce metals like cobalt, nickel, and lithium, as well as toxic components including electrolytes and binders. Improper disposal of these spent batteries is prone to causing resource waste and pollution to soil and water bodies. Therefore, the efficient recycling and reuse of spent LIBs have become a strategic priority for safeguarding resource security and promoting the achievement of the "dual carbon" goals. As a new type of green solvent formed by mixing hydrogen bond donors and acceptors in a specific ratio, deep eutectic solvents (DESs) have gradually replaced traditional toxic and volatile solvents. Endowed with prominent advantages such as excellent environmental compatibility, strong recyclability, tunable physicochemical properties, and outstanding dissolution capacity for cathode metal oxides, DESs have demonstrated significant practical value and economic feasibility in the field of spent LIBs recycling. This paper systematically combs the research status of spent LIBs recycling using DESs in recent years, focusing on elaborating the extraction mechanisms and core principles of valuable metals from battery cathode materials. Meanwhile, it deeply analyzes the separation principles of different DESs systems and clarifies the differences in their core leaching mechanisms. In the process of exploring DESs-based recycling technologies, the separation efficiency and leaching mechanism of each system are closely related to its composition and structure. For example, hydrogen bond-based DESs mainly rely on hydrogen bond interaction to promote the dissolution of metal oxides, while metal-based DESs may enhance leaching efficiency through synergistic effects between metal ions and target metals. By clarifying these mechanism differences, it can provide a theoretical basis for the targeted design and optimization of DESs systems. On this basis, the paper further discusses the bottleneck problems faced by the current DESs recycling technology. At present, although DESs have shown great potential in laboratory research, there are still many challenges in practical application. For instance, the preparation cost of some high-performance DESs is relatively high, which restricts their large-scale promotion; in addition, the viscosity of partial DESs is too high at room temperature, which affects the mass transfer efficiency of the leaching process and reduces the overall recycling efficiency. Moreover, the separation and purification technology of target metals in DESs leaching solutions needs to be further improved to realize the efficient recovery of valuable metals. Finally, the paper prospects the future technical paths for efficient, green, and sustainable recycling of spent LIBs using DESs. It is proposed that future research should focus on the development of low-cost DESs systems, explore the use of cheap raw materials such as biomass derivatives to reduce preparation costs, and optimize the composition ratio of DESs to adjust their physicochemical properties and improve leaching performance. At the same time, it is necessary to strengthen the research on multi-metal synergistic separation technology to realize the selective recovery of various valuable metals in spent LIBs. In addition, constructing an integrated process of "leaching-separation-regeneration" is also an important development direction, which can realize the closed-loop utilization of DESs and valuable metals, improve the overall economic benefits of recycling, and promote the industrialization process of DESs-based recycling technology. This review is expected to provide important references for subsequent research and engineering applications in the field of spent LIBs recycling, and contribute to the sustainable development of the new energy industry.

       

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