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  • 數字孿生技術在材料服役評價中的應用

    * 通信作者,E-mail: wdzhang@ustb.edu.cn, ybai@ustb.edu.cn

    • 摘要: 材料服役評價涵蓋了材料性能表征、失效分析、剩余壽命預測等多個方面,對于保障重大工程裝備的安全服役和維保策略優化意義重大。隨著材料性能的提升和服役環境的日益復雜化,傳統的材料服役評價方法在實時性、精準性和智能化等方面存在一定的局限性。數字孿生作為融合物理模型、數據驅動模型與實時監測的前沿技術,為材料服役狀態的實時動態感知與服役性能精準預測提供了新的解決方案。在材料服役過程中,腐蝕、疲勞和斷裂是三種最典型的失效形式,一旦發生將直接影響重大工程與裝備的服役安全。本文首先系統綜述了數字孿生技術在針對上述三種典型失效形式的服役評價研究中的應用進展。隨后,深入分析了用于材料服役評價的多源數據融合、多尺度建模、實時數據傳輸、服役評價模型構建等數字孿生關鍵技術的研究現狀。最后,對用于材料服役評價的數字孿生技術存在的問題及未來發展趨勢進行了展望。

       

      Abstract: Materials service evaluation encompasses multiple aspects including performance characterization, failure analysis, and remaining life prediction, playing a crucial role in ensuring the safe operation of major engineering equipment and optimizing maintenance strategies. As the service environments of materials in key engineering fields such as aerospace, nuclear energy, and transportation become increasingly complex, traditional materials in-service evaluation methods exhibit certain limitations in terms of real-time capability, accuracy, and intelligence. Digital twin technology offers a novel solution by integrating physical models, data-driven approaches, and real-time monitoring. This technology enables dynamic assessment of material service conditions and performance prediction. Among various failure modes during service, corrosion, fatigue, and fracture are the most prevalent. These modes directly impact the operational safety of critical infrastructure and equipment. This paper first systematically reviews the application progress of digital twin technology in the research of these three typical failure modes. Subsequently, focusing on the challenges faced by digital twins for materials in-service evaluation, it provides an in-depth analysis of the research status of key technologies including multi-source data fusion, multi-scale modeling, real-time data transmission, and service evaluation model construction. Finally, the future development trends of digital twins for materials in-service evaluation are discussed.

       

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