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  • 低鎳316L奧氏體不銹鋼方坯鐵素體和相分布

    Distribution of ferrite and phases in low-nickel 316L austenitic stainless-steel billet

    • 摘要: 低鎳316L奧氏體不銹鋼中的鎳的質量分數少,使方坯保留了較多殘余鐵素體,而殘余鐵素體和析出相直接影響奧氏體不銹鋼的熱加工性能和表面質量. 本研究以鎳的質量分數為10%左右的316L奧氏體不銹鋼方坯為研究對象,分析了方坯中鐵素體和相分布. 本研究通過光學顯微鏡(OM)、掃描電子顯微鏡(SEM)、電子背散射衍射(EBSD)、電子探針微分析(EPMA)對316L方坯中的鐵素體和析出相特征進行了表征,結合Thermo-Calc熱力學計算分析了316L方坯的平衡凝固和Scheil凝固過程. 結果表明:316L方坯沿寬度方向鐵素體含量呈“M”型分布,表面至85 mm處鐵素體的面積分數從4.2%升至10.6%,隨后向中心遞減至7.8%. 方坯的凝固模式為鐵素體先凝固析出的FA模式. 鐵素體形貌在方坯寬度方向由表面到中心經歷了從顆粒狀、骨骼狀到板條狀、短棒狀的形貌變化. 方坯表面的鐵素體并沒有轉變為其他相,方坯內部的高溫δ鐵素體在凝固結束后的固態相變階段分解為χ相和σ相,從方坯表面到中心,鐵素體向χ相、σ相的轉變比例增加:χ相的轉變比例由距離表面75 mm處7.9%增加到中心處的13.4%,中心處σ相的轉變比例為51%. 該研究結果揭示了低鎳316L方坯中δ鐵素體及其分解產物(χ相、σ相)的分布規律.

       

      Abstract: 316L stainless steel—a common austenitic stainless steel—exhibits excellent corrosion resistance and mechanical properties and has been widely used in pressure-vessel, petrochemical, medical, and nuclear-power industries. Its Chinese standard designation is 022Cr17Ni12Mo2, and its American standard code is S31603. Additionally, its Ni mass fraction ranges from 10% to 14%. Ni, as the main austenite-stabilizing element in 316L stainless steel, can enhance the corrosion resistance and cold working performance. China is low on Ni resources, and the demand for Ni from electroplating and battery chemistry has surged, thus causing prices to increase to the point where Ni constitutes a large portion of the raw-material cost of Ni-containing stainless steel. Under normal order conditions, enterprises tend to maintain the Ni mass fraction at the lower limit of the standard, for example 10.0%–10.3%, to reduce smelting costs. However, the low Ni mass fraction of 316L austenitic stainless steel increases residual ferrite in the continuous casting billet, and the residual ferrite and precipitated phases directly affect the hot workability and surface quality of austenitic stainless steel. In this study, 316L austenitic stainless-steel billets with a Ni mass fraction of approximately 10% are investigated, and the distribution of ferrite and phases in the billets is analyzed. The features of ferrite and precipitated phases in the 316L billets are examined using optical microscopy(OM), scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), and electron probe microanalysis (EPMA). Both the equilibrium solidification and Scheil solidification processes of the 316L billets are analyzed based on Thermo-Calc thermodynamic calculations. The results show that the ferrite area fraction of the 316L billets is distributed in an “M” shape along the width direction, with the ferrite area fraction increasing from 4.2% to 10.6% at the surface to 85 mm and then decreasing to 7.8% toward the center. As the distance from the surface increases, the secondary dendrite arm spacing gradually increases and stabilizes at 63 mm. Meanwhile, the cooling rate gradually decreases from the surface to the center of the billet and decreases more rapidly at locations closer to the surface. The solidification mode of the billet is the FA(Ferrite–Austenite) mode, in which ferrite solidifies and precipitates first. The ferrite morphology changes from granular and skeletal to lath and short rod shapes from the surface to the center in the thickness direction of the billet. The ferrite on the billet surface does not transform into other phases. The high-temperature δ-ferrite inside the billet decomposes into χ and σ phases during solid-state phase transformation after solidification. From the surface to the center of the billet, the transformation ratio of ferrite to the χ and σ phases increases: the transformation ratio of the χ phase increases from 7.9% at a distance of 75 mm from the surface to 13.4% at the center, whereas that of the σ phase at the center is 51%. EPMA experimental results show the microsegregation behavior of the elements during the formation and decomposition of ferrite: Ni is enriched in austenite, Cr is enriched in ferrite, and Mo and P are enriched in the χ phase. These results reveal the distribution pattern of δ-ferrite and its decomposition products (χ and σ phases) in low-Ni 316L billets.

       

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