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  • 失效石墨負極材料包覆修復技術的進展與挑戰

    Progress and challenges in material cladding repair technology for failed graphite anodes

    • 摘要: 新能源汽車行業的快速發展對高性能電池需求大增,鋰電池憑借其優勢在該領域廣泛應用,石墨負極作為其關鍵組成部分,需求也隨之上升. 石墨憑借其低成本、高能量密度、優異的導電性和良好的循環穩定性成為了商業化鋰電池中最主要的負極材料. 然而,隨著鋰電池循環次數的增加,石墨負極表面會逐漸形成固體電解質(SEI)界面層和鋰枝晶,導致石墨結構受損,電化學性能下降,這會導致大量的石墨資源浪費. 為了實現石墨的可持續利用,需要對失效石墨負極進行再生修復,重新投入使用. 本文綜述了材料包覆技術在修復失效石墨負極中的應用進展和挑戰,介紹了失效石墨負極的除雜方法,著重介紹了瀝青包覆修復、金屬氧化物包覆修復和聚合物包覆修復這三種方法對失效石墨負極的修復作用. 這些包覆技術能夠有效修復失效石墨受損的結構,恢復電化學性能. 最后,本文提出了目前材料包覆技術所面臨的挑戰,并對未來研究方向提出了展望,以促進新能源電池產業的可持續發展.

       

      Abstract: Rapid growth of the new-energy vehicle industry has significantly increased the demand for high-performance batteries. Among various energy storage technologies, lithium-ion batteries (LIBs) have become the dominant choice owing to their high energy density, long cycle life, and environmental advantages. Graphite, a critical component of LIBs, has been widely adopted as the primary anode material in commercial batteries because of its low cost, high energy density, excellent electrical conductivity, and superior cycling stability. However, as LIBs undergo repeated charge-discharge cycles, the graphite anode gradually degrades. This degradation primarily results from the formation of a solid electrolyte interphase (SEI) layer and the growth of lithium dendrites on the graphite surface. The SEI layer, though initially necessary for battery operation, becomes excessively thick over time, thereby impeding lithium-ion transport. Simultaneously, lithium dendrites can penetrate the separator, causing internal short circuits and safety hazards. These issues lead to structural damage in the graphite anode, reducing its electrochemical performance and ultimately resulting in battery failure. Consequently, large quantities of spent graphite anodes are discarded, leading to resource wastage and environmental concerns. To address these challenges and promote the sustainable use of graphite, researchers have focused on developing techniques to restore failed graphite anodes. Among various regeneration strategies, material coating technology has emerged as highly effective. By applying a protective or functional layer onto the degraded graphite surface, structural defects can be repaired and the electrochemical performance can be restored. This article reviews the recent advancements in material coating techniques for regenerating failed graphite anodes. First, we discuss the necessary pretreatment steps, including impurity removal methods, such as acid leaching, thermal treatment, and solvent extraction, essential for preparing degraded graphite for regeneration. Next, this study examines three key coating strategies: (1) Asphalt coating – asphalt, a carbon-rich material, is carbonized at high temperatures to form a conductive layer that repairs surface cracks and enhances electrical conductivity. (2) Metal oxide coating materials, such as Fe2O3, TiO2 and TiNb2O7 have been applied to stabilize the SEI layer and suppress lithium dendrite growth. (3) Polymer coating: conductive polymers and functional polymers (e.g., biofilms) improve the mechanical strength and interfacial stability. These coating methods have proven effective in restoring the structural integrity and electrochemical performance of graphite anodes, thereby enabling their reuse in LIBs. However, some challenges remain, including the need for scalable production methods, cost optimization, and long-term stability under high-voltage conditions. Future research should focus on developing multifunctional composite coatings that combine the advantages of different materials as well as exploring green and low-cost coating techniques to improve sustainability. Additionally, integrating advanced process control methods, such as artificial intelligence and automation, can enhance the consistency and efficiency of graphite regeneration. In conclusion, the material coating technology offers a promising solution for the regeneration of failed graphite anodes, contributing to the sustainable development of the LIB industry. By refining these techniques and addressing existing limitations, we can improve resource utilization, reduce environmental impact, and support the continued growth of the new energy sector.

       

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