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  • 改性鋼渣超細粉/石木塑復合材料的性能及補強–阻燃機理

    Performance and mechanisms of reinforcement and flame retardancy in modified steel slag ultrafine powder/wood–plastic composites

    • 摘要: 為實現冶金固廢鋼渣的高值化利用并提升石木塑復合材料的綜合性能,利用自制鋼渣助磨劑與鋼渣復合進行超細立磨,并采用硅烷偶聯劑對其進行改性,制得改性鋼渣超細粉(MSSP),部分替代滑石粉用于制備改性鋼渣超細粉/石木塑復合材料(MSSP/WPCs). 研究MSSP對石木塑復合材料力學、阻燃性能的影響及其機理. 研究結果表明:當MSSP替代50%的滑石粉時,石木塑復合材料獲得了最佳的力學性能和阻燃效果,與純滑石粉/石木塑復合材料相比,其拉伸強度、彎曲強度和沖擊強度分別提高55.5%、36.3%和76.7%;MSSP/WPCs展現出顯著的阻燃性能,其水平燃燒速度、垂直燃燒余焰時間和余灼時間明顯降低,氧指數達到了22.6%,同時其熔融焓與結晶焓均最高,分別為48.32 J·g–1與45.91 J·g–1,形成了更為完善的晶體結構. 通過硅烷偶聯劑改性,有效改善了MSSP與石木塑有機界面的相容性. MSSP均勻分布并接枝到聚乙烯和木粉分子鏈上,增強了與基體的相互作用,MSSP含有的高硬度、高熔點物質促進了石木塑體系內部的應力傳遞,增強了石木塑復合材料的力學性能;燃燒過程中,MSSP與聚乙烯、木粉等的殘留物迅速凝聚形成致密穩定的保護炭層,進一步增強了材料的阻燃性能,實現了補強–阻燃的雙重效果. 本研究為鋼渣高值化利用開辟了新途徑,為推動資源循環利用和可持續發展做出貢獻.

       

      Abstract: This study explores the high-value utilization of steel slag, a metallurgical solid waste, to improve the overall performance of wood–plastic composites (WPCs). Steel slag derived from carbon steel smelting was processed into steel slag ultrafine powder using a vertical milling process with a custom grinding aid. The powder was subsequently modified with a silane coupling agent to obtain 800-mesh modified steel slag ultrafine powder (MSSP). The prepared MSSP was used to partially substitute talc powder in WPC formulations produced by melt blending, cold pressing, and hot pressing. The effects of MSSP on the mechanical properties and flame retardancy of the composites were systematically investigated using Fourier-transform infrared spectroscopy, thermogravimetric analysis, X-ray diffraction, differential scanning calorimetry, and scanning electron microscopy. At an MSSP-to-talc weight ratio of 1∶1, the compatibility between components was optimized, yielding strong interfacial interactions between the wood powder and polyethylene and the formation of a polyethylene-encapsulated talc powder structure. This maximized the mechanical properties and flame retardancy of the WPCs. Compared with a pure talc/WPC formulation (MSSP/talc = 0∶1), the tensile, flexural, and impact strengths increased by 55.5%, 36.3%, and 76.7%, respectively. However, increasing the MSSP content further (MSSP/talc > 1∶1) led to particle agglomeration, resulting in an uneven internal stress distribution and reduced mechanical properties. The 1∶1 MSSP/talc WPC exhibited remarkable flame retardancy, with a significantly lower horizontal burning rate, shorter vertical afterflame and afterglow times, and an oxygen index of 22.6%. The enthalpies of melting and crystallization (48.32 and 45.91 J·g?1, respectively) were higher than those of other formulations, indicating improved thermal stability. Mechanistic analysis revealed that the steel slag, which formed during high-temperature smelting, comprised crystalline silicate minerals and glassy phases, contributing to multi-scale reinforcement with a stable skeletal structure within the composite. Meanwhile, the laminated structure of the talc powder enhanced the thermal stability of the matrix. Surface modification with the silane coupling agent improved the interfacial compatibility between MSSP and the polymer matrix. MSSP was uniformly distributed and chemically grafted onto the polymer and wood powder molecular chains, thereby strengthening its interfacial interactions with the matrix. The high hardness and melting point of the mineral phases in MSSP promoted efficient stress transfer, leading to excellent mechanical properties. During combustion, the polyethylene and wood powder residues rapidly coalesced to form a dense and stable char layer that protected the underlying composite, thereby reducing the flammability. Thus, MSSP imparts a dual-functional mechanical reinforcement/flame retardancy effect. This study provides a new strategy for the high-value utilization of steel slag and supports resource recycling and sustainable development.

       

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